1. The "Miller Machine" was perhaps the most automated part of any of the pottery factories in Medicine Hat.
It was purchased in 1948 and cost almost $50,000 at the time. It was a completely automated bowl, plate and mug making machine. Considerable mechanical, precision
mould making, and clay mixing expertise were required to keep this machine working.
The upper part of the machine to the left is a pugmill. It extruded soft clay down into
moulds
passing on a conveyor below where a pressing operation finished the inside of the piece.
Moulds were conveyed to the upper end of the enclosed
hot-air drying chamber. During the trip down the incline the quickly-drying clay shrank and released
itself from the moulds.
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2. Large numbers of partly dried pieces then had to be trimmed to remove seams
and rough edges.
This was an operation that was not easily automated. The company designed a large round rotating trimming table at which many women
would simultaneously work together to handle the output of the Miller machine. Over the years many workers made friends and got to know each other at this table.
Beside this kiosk are displayed some of the kinds of ware that were made in this machine. You can pick it up and handle it if you like. Notice the telltale signs of human hands
on some of the
pieces.
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3. Decorating the ware before and after glazing required a steady hand and
years of experience.
Many of this factory's designs were hand decorated with brushwork and sponge-dabbing. Other patterns were done using
preprinted decals made on special transfer paper and by silk screening. One area
of interest is the banding table on display to the right of this kiosk. Rose Stickle, for
example, used this table to apply luster and gold banding on the beautifully decorated plates that you saw on display in the middle of
the circular tunnel kiln. At the banding table take note of some of the lead
stencils on display. These were fitted to a particular size bowl and placed
inside to catch overspray to define air brushed designs.
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4. Perhaps you are wondering about lead containing glazes and colors.
Lead is used in earthenware glazes partly to lower the melting point, this
is especially true in areas of the world where energy costs are high. However Medicine Hat pottery companies
had cheap energy and the vast majority of ware made was leadless stoneware.
Still lead glazes produce brilliantly clear glazes and can host very bright
colors. Most people do not realize that today bone china is still made using
lead glazes. In some cases this factory employed low-lead glazes on whiteware
but lead release is considered safe for normal utilitarian use.
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5. This is the end of the self guided tour.
However there is more to see.
On your way back to Kiosk 1, look in the corner to your left for 'The Albertan', the
toilet model that was manufactured here for many years. Please visit our gift shop, sign our guest book,
and leave something for us in the suggestion crock or donation kiln. If artists are currently working we invite you to stop and talk with them. If you have children, take them to the
Kiddies Klay Korner and work with some clay. We also suggest you tour the Alberta Clay Products beehive kiln immediately to the west of this
facility. Try standing in the center and say something, then listen.
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6. After your visit here you might like to buy special tickets to visit the Medalta
Potteries historic site.
You will see
restored kilns and historic buildings and the largest museum collection of Medalta
pottery. Obtain admission tickets and directions from our gift shop attendants.
A staff member will accompany you to the site. Thank you for coming and we hope to see you again.
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